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ASBESTOS
CRYSTALLINE SILICA
Asbestos is a material with numerous qualities which was used on a 
massive scale before being shown to be highly toxic. Prohibited for 
import and use across Australia since the end of 2003, it can still be 
found in many buildings and machines. Helping to keep workers in 
such environments safe, protective coveralls can provide durable, 
comfortable and robust protection against asbestos fibres.
Understanding the Dangers of Asbestos
Asbestos is the common name for 
several naturally occurring fibrous 
silicate minerals. Asbestos fibres are 
very heat resistant and strong and 
were used for many years in thermal 
insulating materials such as laggings 
and coatings, floor tiles, roofing, 
asbestos cement products, electrical insulating materials as well as 
vehicle clutch and brake linings. 
Since asbestos is a very friable material, microscopic fibres can release 
into the air in smaller or larger quantities. Inhalation of asbestos fibres 
can have serious health effects, including asbestosis, lung cancer and 
mesothelioma.
In Australia, a nationwide ban on importing and using all forms 
asbestos took effect on 31 December 2003. Reflecting the ban, the 
National Occupational Health and Safety Commission (NOHSC) 
revised asbestos-related material to promote a consistent approach 
to controlling exposure to workplace asbestos and to introduce best-
practice health and safety measures for asbestos management, control 
and removal. The ban did not cover asbestos materials or products 
already in use at the time the ban was implemented.
Although Australia has only a third of the UK’s population, its asbestos 
disease fatalities approximate Britain’s of more than 3,000 people per year.
Minimising the Risk when Working with Asbestos
The European Council Directive 83/477/EEC on the protection of 
workers from the risks related to exposure to asbestos at work and its 
amendments, deals specifically with protecting workers from the risks 
related to exposure to asbestos at work.
Before any work is done, a comprehensive risk assessment has to be 
carried out and preventive measures have to be established. Employers 
have to provide the necessary organisation of work, appropriate 
equipment (including suitable personal protective equipment), safe 
systems of work, training, information, and supervision. Suitable 
personal protective equipment in general includes respiratory 
equipment, coverall, gloves and safety boots.
Choosing Appropriate Protective Clothing
Building maintenance and site remediation workers are at a high risk 
of coming into contact with the fibres when working on insulation in 
buildings and industrial installations such as pipes, roofs, walls etc.
In order to avoid cross contamination, ie: Asbestos fibres attached to 
a person’s skin or underwear are carried to uncontaminated places, 
released and then inhaled, protective coveralls must provide a high barrier 
against airborne particles (Category III EN 13982-1 Type 5 - The Type 5 
product standard allows for an inward leakage of up to 15% in 8 out of 10 
suits tested). They have to meet the following general requirements:
•	
High particle barrier (material, seams);
•	
Smooth surface to prevent particles from adhering to the garment;
•	
Tight fit at arm and leg openings (elasticated cuffs and ankles);
•	
Compatible with additional PPE (masks, goggles, gloves); and
•	
Comfortable to wear, high freedom of movement.
Silica is Silicon Dioxide, which is a naturally occurring mineral that 
forms the major part of many rocks and soils (granite, shale, sandstone, 
sand). It’s also used to make concrete, mortar and composite stones. 
Composite stones are often used to fabricate benchtops for kitchens 
and bathrooms, as well as other products. When workers fabricate these 
products (cut, saw, grind, drill, polish, etc.), very small silica dust particles 
are generated, and become airborne.
How Particle Sizes Affect Compliance Efforts
One of the more dangerous traits of respirable crystalline silica is the 
extremely small particle size, which allows them to flow when airborne, 
and travel on air turbulence (even indoors), for long periods of time.
According to the National Institute of Environmental Health Services, 
the size of dust emissions from silica containing substances varies from 
0.01μm (micrometers) to 100μm in diameter. For perspective, the diameter 
of the average human hair is about 70-100μm. Depending on their weight, 
dust particles must typically be 200μm or smaller to become airborne and 
linger, while 50μm and smaller particles are invisible to the naked eye.
Particulate matter of ≤10μm (PM10) is the approximate size threshold 
for particles to be able to penetrate the body’s natural defences (mucus 
membranes, cilia, etc.) and reach deep into the lungs, potentially 
causing serious health issues such as silicosis.
Managing Risks & Worker Exposures to Silica - Using the 
Hierarchy of Controls
According to the “Model WHS Regulations”, managing risks and worker 
exposures to silica can be achieved by selecting and implementing 
measures using hierarchy of controls. More than one control will normally 
be required to adequately protect workers, and these are as follows;
•	
Substitution such as sourcing composite stone benchtops with a 
lower percentage of silica
•	
Isolation of the hazard – using principles of safe work design to 
designate areas for tasks that generate dust and appropriate worker 
positioning during these tasks, using enclosures and automation to 
conduct dust generating tasks
•	
Engineering Controls that minimise the risk of exposure to generated 
dust, for example, local exhaust ventilation, water suppression (wet 
cutting) or using tools with dust collection attachments
•	
Administrative Controls, including good housekeeping policies, 
shift rotations and modifying cutting sequences
•	
Personal Protective Equipment including appropriate 
respiratory equipment and work clothing that does not collect dust.
Implementing a strong “Last Line of Defence” at your Work Site – 
Work Clothing that DOES NOT COLLECT DUST
Regulations require that disposable protective coveralls for handling hazardous 
particles meet the EN 13982-1 Type 5 standard. However, as the Total Inward 
Leakage (TILA) allowed under this standard is very high (15% in 8 out of 10 suits 
tested); the more stringent standard of EN 1073-2 Class 2 is desirable, as this 
requires the Average TILA to be less than 2% for 6 suits tested.
Workers using coveralls that meet the EN 13982-1 Type 5 Standard 
may be unaware that up to 15% of the hazardous fine particles may be 
entering inside the suit. If appropriate decontamination procedures are 
not implemented, this can lead to secondary inhalation of silica particles 
by the worker and family members, if contaminated garments worn 
under the disposable coveralls are worn home.
Material Courtesy of DuPont® Tyvek®
Material Courtesy of DuPont® Technical Safety Bulletin. Australian Workplace Exposure Standard 
for Airborne Contaminants revised December, 2019.
WORKING WITH ASBESTOS & CRYSTALLINE SILICA
PPE - BODY PROTECTION
Silica dust 
ranges in 
size and is 
characterized 
by its jagged 
crystalline 
form.
Some of the most 
harmful airborne 
particles are too 
small to see, which 
complicates silica 
dust compliance 
efforts.

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